The Science Behind Reflow Technology in Tin Plating Processes

Tin reflow plating melts the electroplated tin layer just enough to flow. Consequently, the matte gray deposit turns bright and mirror-like. Furthermore, the tin bonds more tightly to the steel. The process runs at just above tin’s melting point (232°C). Here is how it works step by step.

Step 1: Electroplating

First, the steel strip receives an electroplated tin layer. This deposit is matte gray and granular. Furthermore, it measures the specified weight (e.g. 2.8 g/m² per side). However, the as-plated surface is rough and oxidizes quickly.

Step 2: Flux Application

Next, the strip passes through a mild flux. This removes surface oxide. Furthermore, it helps the molten tin wet the steel evenly. Without flux, the tin beads up and leaves bare spots.

Step 3: Induction or Furnace Heating

The strip then enters a reflow oven. Induction heating raises the surface to 235–250°C in seconds. Consequently, the tin melts and flows. Furthermore, the iron-tin intermetallic layer grows slightly, improving adhesion.

Step 4: Rapid Cooling

Immediately after melting, the strip hits a water quench. This freezes the bright tin surface. Furthermore, it prevents the tin from dulling as it cools in air. Consequently, the surface stays mirror-bright.

Step 5: Passivation and Oiling

Finally, the strip receives chromate passivation and palm oil. This seals the surface against oxidation. Furthermore, it preserves the bright finish through shipping and storage.

tin reflow plating

Why Reflow Matters

Without reflow, electroplated tin is:

  • Matte gray, not bright.
  • More prone to whiskers.
  • Less solderable.
  • More likely to peel when bent.

Consequently, almost all food-can tinplate goes through reflow.

Common Reflow Defects

Defect Cause Fix
Dull patches Under-heated Raise oven temp
Tin drips Over-heated Lower speed or temp
Peeling Poor flux Adjust flux concentration
Rough surface Dirty strip Clean pre-treatment

Related Plated and Stripped Metals We Supply

We ship base metals that downstream platers reflow or coat:

Specify Your Reflow Stock

Tell us your plating process and required base material. We will recommend the correct temper and surface condition.

  • Email: vera.liang@ztwysteel.com
  • Location: Xishan District, Wuxi, Jiangsu, China
  • Supply range: tinplate, copper plate/strip, brass strip, nickel alloys
  • Documentation: MTC with chemistry, temper, surface finish, and dimensions
  • Tin weights: 1.1–11.2 g/m² per side

We reply within one working day.